{"id":9984,"date":"2022-09-15T09:53:12","date_gmt":"2022-09-15T08:53:12","guid":{"rendered":"https:\/\/international.optimas.com\/?p=9984"},"modified":"2024-11-22T16:53:40","modified_gmt":"2024-11-22T22:53:40","slug":"ev-batteries-solutions","status":"publish","type":"post","link":"https:\/\/optimas.com\/en_gb\/ev-batteries-solutions\/","title":{"rendered":"EV Fasteners for Batteries"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:104%;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-blend:overlay;--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1\"><p><span data-contrast=\"auto\">Alongside an estimated <\/span><a href=\"https:\/\/www.gartner.com\/en\/newsroom\/press-releases\/2022-01-26-gartner-forecasts-6-million-electric-cars-will-be-shipped-in-2022#:~:text=Six%20million%20electric%20cars%20%28battery%20electric%20and%20plug-in,according%20to%20a%20new%20forecast%20by%20Gartner%2C%20Inc.\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">6 million EV car shipments<\/span><\/a><span data-contrast=\"auto\"> by the end of 2022, manufacturers find themselves tasked with developing ever-evolving battery technology. As range, heat and lightweighting concerns still pervade the market, manufacturers are completely rethinking the structure, design and makeup of their batteries.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">As of this year, some companies have found ways to build EV fuel cells into the car\u2019s <\/span><a href=\"https:\/\/www-wired-com.cdn.ampproject.org\/c\/s\/www.wired.com\/story\/cell-to-chassis-batteries-electric-vehicles\/amp\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">frame<\/span><\/a><span data-contrast=\"auto\"> itself. Aiming to increase range and decrease cost, revolutionising the structure of the battery saves space for more fuel cells and makes for a roomier interior for passengers.\u00a0<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Other businesses are focusing on <\/span><a href=\"https:\/\/www.pv-magazine.com\/2022\/08\/13\/the-weekend-read-hype-and-hope-for-solid-state-batteries\/\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">SSBs<\/span><\/a><span data-contrast=\"auto\">, or solid-state batteries. Seen as a safer and more efficient option than their lithium-ion counterparts, some EV manufacturers are aiming to produce their SSBs for market introduction within the next five years. Aside from more established companies, many EV startups are also revolutionising the market, with one business boasting the development of a battery that charges in just a <\/span><span data-contrast=\"none\">few minutes<\/span><span data-contrast=\"auto\">.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">It\u2019s well known that the production of EV batteries is expensive, but heat and lightweighting issues are also hindering these business\u2019 product optimisation. Range anxiety is also still a problem, but the best solution isn\u2019t necessarily creating a bigger battery. Leading to what is known in the industry as the <\/span><a href=\"https:\/\/www-wired-com.cdn.ampproject.org\/c\/s\/www.wired.com\/story\/cell-to-chassis-batteries-electric-vehicles\/amp\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">\u2018weight spiral\u2019<\/span><\/a><span data-contrast=\"auto\">, creating a bigger battery would require bigger brakes, bigger wheels, and a stronger structure. EVs also tend to be much heavier than their petrol or diesel counterparts, which can negatively impact their emission levels through tyre wear and even impinge on the car\u2019s safety.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Internal and external heat can also have a very negative impact on battery performance. An EV\u2019s driving range can decrease by <\/span><a href=\"https:\/\/newsroom.aaa.com\/2019\/02\/cold-weather-reduces-electric-vehicle-range\/\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">17% in hot weather<\/span><\/a><span data-contrast=\"auto\">, and up to <\/span><a href=\"https:\/\/newsroom.aaa.com\/2019\/02\/cold-weather-reduces-electric-vehicle-range\/\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">41% in cold weather<\/span><\/a><span data-contrast=\"auto\">. Not only this, but studies have shown that the use of electric vehicles in hot weather can significantly decrease <\/span><a href=\"https:\/\/www.geotab.com\/blog\/ev-battery-health\/\" rel=\"nofollow noopener\" target=\"_blank\"><span data-contrast=\"none\">battery health<\/span><\/a><span data-contrast=\"auto\">, diminishing its lifetime.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Both these issues contribute to customers\u2019 potential range anxiety, rendering them apprehensive about investing in an electric vehicle. It\u2019s crucial, then, that battery manufacturers prioritise solutions to their heat and lightweighting issues.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><strong>How Optimas can help\u00a0<\/strong><\/p>\n<p><span data-contrast=\"auto\">For all EV manufacturers, it\u2019s important to use the correct, high-quality C-Class components and fasteners. EV fasteners may only account for 1% of your project budget, but they can make up nearly 50% of your product\u2019s parts, so it\u2019s important you choose the right ones.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"none\">Here at Optimas, not only do we have an industry-leading product range, but we\u2019re experts in all things EV. We know that with greater electrification, comes a greater need for insulation. To avoid depleting battery performance, it\u2019s crucial that manufacturers prioritise thermal insulation in the initial design stage to avoid both internal over-heating and damage done by external conditions.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"none\">Here are just a few products from our range of EV <\/span><a href=\"https:\/\/international.optimas.com\/products-and-technology\/c-class-components\/\"><span data-contrast=\"none\">fasteners<\/span><\/a><span data-contrast=\"none\"> and<a href=\"https:\/\/international.optimas.com\/products-and-technology\/c-class-components\/\"> C-Class Components<\/a> that are ideal for providing insulation and eliminating unwanted thermal <\/span><span data-contrast=\"none\">conductivity<\/span><span data-contrast=\"none\">:<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<ul>\n<li data-leveltext=\"-\" data-font=\"Calibri\" data-listid=\"1\" data-list-defn-props=\"{\" aria-setsize=\"-1\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span data-contrast=\"none\">Nylon Machine Screws<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"Calibri\" data-listid=\"1\" data-list-defn-props=\"{\" aria-setsize=\"-1\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span data-contrast=\"auto\">Double Ended Studs with Hex Collar and Black Xylan Insulation<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"Calibri\" data-listid=\"1\" data-list-defn-props=\"{\" aria-setsize=\"-1\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span data-contrast=\"none\">Braided Sleeving<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"Calibri\" data-listid=\"1\" data-list-defn-props=\"{\" aria-setsize=\"-1\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span data-contrast=\"auto\">Heat Shrink Tubing<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"Calibri\" data-listid=\"1\" data-list-defn-props=\"{\" aria-setsize=\"-1\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span data-contrast=\"auto\">Gland Plates<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/li>\n<\/ul>\n<p><span data-contrast=\"auto\">The smallest parts can also have the biggest impact on weight. Even down to EV fasteners, it\u2019s important you prioritise using light-weight materials at every opportunity. Using materials like aluminium, magnesium and titanium can massively reduce the weight of an EV battery. Not only this, but changing the geometry of a fastener can reduce weight by as much as 35%. At Optimas, we have a team of global fastener engineers who can work with you to improve your product\u2019s performance.<\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">To find out more about products, or to speak to one of our experts, you can do so <\/span><a href=\"https:\/\/international.optimas.com\/contact\/\"><span data-contrast=\"none\">here<\/span><\/a><span data-contrast=\"auto\">. Partner with us to optimise your products and meet demand.\u00a0 <\/span><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{\">\u00a0<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":9994,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[60,45],"tags":[],"class_list":["post-9984","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-manufacturing-assembly","category-value-engineering"],"acf":[],"_links":{"self":[{"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/posts\/9984","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/comments?post=9984"}],"version-history":[{"count":0,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/posts\/9984\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/media\/9994"}],"wp:attachment":[{"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/media?parent=9984"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/categories?post=9984"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/optimas.com\/en_gb\/wp-json\/wp\/v2\/tags?post=9984"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}