在 Wood Dale 製造工廠結合冷鐓和機器人加工，以提高產量並縮短生產時間

Wood Dale, IL. – February 22, 2022 — Optimas Solutions, a global industrial manufacturer/distributor and supply chain solutions provider, has introduced Universal Robot’s UR10e robotic technology to its CNC machining operations. Now, cold heading and machining can be  done onsite at Optimas’ Wood Dale manufacturing facility, making fastener production faster and more seamless for customers.

Optimas 已部署 UR10e 協作機器人，以同時為兩個 CNC 提供加工冷鐓緊固件的 CNC，以滿足客戶的規格要求。近淨冷成型和高公差加工的結合使 Optimas 能夠以更短的循環時間和更低的碳足跡來增加產量。

“In addition to the two cold headers we added last year to meet onshoring demand, partnering robotics with our CNC machining really expands our capabilities in three ways for customers,”  said Seina Savoji, vice president and general manager of 製造業. “First, the dual action capability of the robot to feed and unload two CNC machines increases production dramatically.  Second, we’re able to reduce the time and cost of using partners for certain types of machining to finish production. And third, it allows us to re-deploy operators to do more skilled work.

In addition to the robotic arm, Optimas’ implementation includes an easy-to-use touch screen tablet with intuitive 3D visualization to set the robot arm for desired waypoints. It also includes two parts feeding rails to support the robotic arm for easy, operator-free loading of cold headed fasteners into the CNC machines. The new system is expected to increase output by 56.25% or from  576 to 900 parts per shift.

Optimas 的機器人支持的 CNC 加工已針對一種現在需求量極大的零件類型進行了編程。該公司計劃擴大其加工直徑達 22 毫米、長度達 200 毫米的冷成型零件的能力。

“This robotic technology gives us a competitive advantage by merging our complex, cold forming capabilities with automated, tight-tolerance machining in a single location. This saves time and costs associated with producing engineered components with superior strength characteristics.,” said Daniel Harms, Optimas President, Americas. “ Optimas is the only fastener distributor with an end-to-end IATF-certified manufacturing operations that includes fastener engineering, tool and die, cold heading/threading, machining and 質量 testing under one roof. As we drive our 前進更快 通過技術進步和創新戰略，它使我們能夠更快地滿足客戶對大容量複雜緊固件解決方案的需求。”

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